Solutions · Mission-critical industrial
Where a defect costs more than a recall.
Semiconductor fabs operating at >98% yield on 5.5-reticle CoWoS. Battery gigafactories inspecting 1M+ cells per day at 0.3 seconds each. Oil and gas process plants where a missed acoustic anomaly cascades into a turnaround. Mission-critical industrial sites are where every previous capability — observation, intelligence, autonomy, simulation — has to converge with sovereign-edge inference, IEC 62443 / NIS2 grade cyber posture, and audit trails that survive years of regulator scrutiny.
TSMC 5.5-reticle CoWoS yield
98%+
cells / day · gigafactory inspection
1M+
per cell · 100% coverage
0.3 s
NIS2 transposition deadline (EU member states)
April 2026
Use cases
What the platform actually does, here.
Semiconductor fab AI
TSMC, Intel, Samsung apply AI to yield + defect management, photolithography pattern alignment correction, and predictive equipment maintenance — all under the discipline of sub-micron tolerances. Ipnops Industry sits above the fab automation host and orchestrates these models, integrating with the customer's MES / EAP / SPC stack while the OEM tool autonomy continues to do its job.
Battery gigafactory inspection
Tesla / Panasonic / CATL / LG Energy Solution gigafactories produce 1M+ battery cells per day. AI vision detects electrode defects, weld anomalies, and contamination at 20-micron resolution — smaller than a human hair. CATL Liyang operates at parts-per-billion defect rates vs the industry's parts-per-million standard. Ipnops Industry provides the inspection orchestration layer with full provenance for warranty + recall defence.
Oil & gas process safety
Acoustic-emission and vibration monitoring on rotating critical assets — compressors, pumps, turbines. RL controllers tighten the operating envelope on critical loops without touching SIS. Predictive shutdown avoidance: the agent identifies the precursor to an unplanned trip and recommends operator intervention before it lands. Audit logs to API 670 / IEC 61508 SIL grade.
Sovereign edge inference
NVIDIA IGX Thor, Microsoft Azure Local, Crusoe Edge Zones — all 2026-class options for inference at the customer's perimeter. Air-gapped operation supported. Hardware-rooted PKI for every device under management. Customer process data leaves the trust boundary only with explicit consent. This is the deployment posture mission-critical sites typically require by contract.
IEC 62443 + NIS2 + zero-trust
Industrial Automation and Control Systems cybersecurity per IEC 62443 zones-and-conduits; NIS2 mandatory cybersecurity obligations for critical-infrastructure entities (in force EU 2023, full transposition by member states 2024-2026). Industrial zero-trust: every PLC, smart meter, and edge device authenticates via PKI before communicating. Dragos / Claroty integration for OT-side monitoring.
Audit-grade autonomy
Every agent decision logged with input window, model lineage, simulation validation, and policy approval. Cryptographic chaining for the event log. Replay viewer for operators; structured event log for auditors. Designed for FDA 21 CFR Part 11, EU GMP Annex 1, IEC 61508, IEC 62443-2-1, and OEM customer audit regimes.
How a deployment runs
Discovery → controlled autonomy → full integration.
- 01
Discovery: failure-mode workshop with reliability + cybersecurity + QA teams. Asset graph from existing automation host. IEC 62443 zones-and-conduits map established.
- 02
Read-only baseline (60-90 days): the platform watches every excursion, every margin event, every cyber event. Output is a quantified resilience + observability report.
- 03
Constrained autonomy: predictive-maintenance triggers + agent recommendations live; SIS / safety controls remain on existing controllers. Humans approve before the platform acts.
- 04
Full integration: when reliability + QA + cyber teams sign off, the agent takes orchestration authority while existing safety controls retain their final-say veto. End-to-end audit trail for every dispatch.
Models active in this configuration
- TimesFM 2.5
- Chronos
- Qwen3-VL
- Pixtral
- PANNs
- SAC + PPO + CIRL
- ProcessSim
- Gemini 3.1 Flash Lite